As a precision machining equipment, the cutting quality and efficiency of laser cutting machines largely depend on the precise adjustment of the focus position. It is crucial to master and proficiently operate the focus adjustment to ensure the optimal performance of the laser cutting machine. The following will provide a detailed introduction to how laser cutting machines perform focus adjustment.
Firstly, clarify the importance of the focus position. During the laser cutting process, the laser beam passes through the focusing mirror and forms a very small spot, where the energy density is extremely high, making it the actual point of action for the cutting operation. The selection of focus position directly affects key indicators such as cutting speed, incision quality, and size of heat affected zone. Generally speaking, the focus is located on the surface of the workpiece (positive focus), above the workpiece (defocus), or below the workpiece (negative focus), which will produce different cutting effects.
Secondly, understand the methods of focus adjustment. Most laser cutting machines are equipped with manual or automatic focusing systems. Manual focusing is usually achieved by adjusting the relative position of the focusing lens, and the specific steps are as follows:
1. Pre set reference point: Select the appropriate thickness of the trial cutting material, place it on the workbench, and set the cutting parameters.
2. Preliminary rough adjustment: Start the equipment, adjust the focusing mirror lifting knob or handwheel to move the laser head up and down, and observe the cutting situation. Generally, start from a long distance and gradually approach the workpiece until the position with the largest cutting spark, narrowest cutting seam, and the clearest cutting sound is found, roughly determining the focus area.
3. Fine tuning: In the preliminarily determined focus area, use the "segmented approximation method" for fine tuning. For example, by adjusting the height of the focusing mirror by one tenth each time, repeat the cutting and observe the effect until the precise focus position with the best cutting quality is found.
For laser cutting machines equipped with an automatic focusing system, simply input relevant parameters such as workpiece thickness, and the system will automatically calculate and adjust the position of the focusing lens, achieving fast and accurate focusing.
Once again, consider the material type and cutting requirements. Different materials, thicknesses, and cutting requirements (such as seam quality, cutting speed, heat affected zone control, etc.) may require different focus settings. Generally speaking, thin plate materials are suitable for positive or slightly defocused to achieve smaller heat affected zones and better cut quality; Thick plate materials tend to use moderate negative focus to improve cutting efficiency by utilizing a larger depth of focus. For cutting tasks with complex shapes or special materials, it may be necessary to adjust the focus multiple times or use dynamic focusing techniques.
Finally, regular checks and calibrations. Due to factors such as equipment vibration and temperature changes, the focus position may experience slight deviation. Therefore, regular focus checks and calibration should be carried out to ensure that it is always in optimal condition. Special focus detection tools can be used, or judgments can be made based on the trend of cutting quality changes.
In summary, laser cutting machine focusing is a technical operation that combines theoretical knowledge and practical experience. Only by correctly understanding the influence of focus position, mastering adjustment methods proficiently, flexibly adjusting according to actual situations, and regularly checking and calibrating can the efficiency of laser cutting machines be fully utilized, ensuring high-quality and efficient cutting operations.